Online Encyclopedia

Search over 40,000 articles from the original, classic Encyclopedia Britannica, 11th Edition.

GLASS (O.E. glees, cf. Ger. Glas, per...

Online Encyclopedia
Originally appearing in Volume V12, Page 105 of the 1911 Encyclopedia Britannica.
Spread the word: del.icio.us del.icio.us it!

See also:

GLASS (O.E. glees, cf. Ger. See also:Glas, perhaps derived from an old See also:Teutonic See also:root gla-, a variant of glo-, having the See also:general sense of shining, cf. " glare," " glow ")  , a hard substance, usually trans-See also:parent or translucent, which from a fluid See also:condition at a high temperature has passed to a solid condition with sufficient rapidity to prevent the formation of visible crystals . There 'The name.See also:Glasites or Glassites was generally used in See also:Scotland ; in See also:England and See also:America the name Sandemanians was more See also:common . are many varieties of See also:glass differing widely in chemical See also:composition and in See also:physical qualities . Most varieties, however, have certain qualities in common . They pass through a viscous See also:stage in cooling from a See also:state of fluidity; they develop effects of See also:colour when the glass mixtures are fused with certain metallic oxides; they are, when See also:cold, See also:bad conductors both of See also:electricity and See also:heat, they are easily fractured by a See also:blow or See also:shock and show a conchoidal fracture; they are but slightly affected by See also:ordinary solvents, but are readily attacked by hydrofluoric See also:acid . The structure of glass has been the subject of repeated investigations . The theory most widely accepted at See also:present is that glass is a quickly solidified See also:solution, in which See also:silica, silicates, borates, See also:phosphates and aluminates may be either solvents or solutes, and metallic oxides and metals may be held either in solution or in suspension . See also:Long experience has fixed the mixtures, so far as ordinary See also:furnace temperatures are concerned, which produce the varieties of glass in common use . The essential materials of which these mixtures are made are, for See also:English See also:flint glass, See also:sand, carbonate of potash and red See also:lead; for See also:plate and See also:sheet glass, sand, carbonate or sulphate of soda and carbonate of See also:lime; and for Bohemian glass, sand, carbonate of potash and carbonate of lime . It is convenient to treat these glasses as " normal " glasses, but they are in reality mixtures of silicates, and cannot rightly be regarded as definite chemical compounds or represented by definite chemical formulae . The knowledge of the See also:chemistry of glass-making has been considerably widened by Dr F . O .

Schott's experiments at the See also:

Jena glass-See also:works . The commercial success of these works has demonstrated the value of pure See also:science to manufactures . The See also:recent large increase in the number of varieties of glass has been chiefly due to developments in the manufacture of See also:optical glass . Glasses possessing See also:special qualities have been required, and have been supplied by the introduction of new combinations of materials . The range of the specific gravity of glasses from 2•5 to 5•o illustrates the effect of modified compositions . In the same way glass can be rendered more or less fusible, and its stability can be increased both in relation to extremes of temperature and to the chemical See also:action of solvents . The fluidity of glass at a high temperature renders possible the processes of ladelling, pouring, casting and stirring . A See also:mass of glass in a viscous state can be rolled with an See also:iron See also:roller like dough; can be rendered hollow by the pressure of the human breath or by compressed See also:air; can be forced by air pressure, or by a mechanically driven plunger, to take the shape and impression of a See also:mould; and can be almost indefinitely extended as solid See also:rod or as hollow See also:tube . So extensible is viscous glass that it can be See also:drawn out into a filament sufficiently See also:fine and elastic to be See also:woven into a fabric . Glasses are generally transparent but may be translucent or opaque . Semi-opacity due to See also:crystallization may be induced in many glasses by maintaining them for a long See also:period at a temperature just insufficient to cause See also:fusion . In this way is produced the crystalline, devitrified material, known as See also:Reaumur's See also:porcelain .

Semi-opacity and opacity are usually produced by the addition to the glass-mixtures of materials which will remain in suspension in the glass, such as See also:

oxide of See also:tin, oxide of See also:arsenic, phosphate of lime, See also:cryolite or a mixture of See also:felspar and fluorspar . Little is known about the actual cause of colour in glass beyond the fact that certain materials added to and melted with certain glass-mixtures will in favourable circumstances produce effects of colour . The colouring agents are generally 'metallic oxides . The same oxide may produce different See also:colours with different glass-mixtures, and different oxides of the same See also:metal may produce different colours . The See also:purple-See also:blue of See also:cobalt, the chrome See also:green or yellow of See also:chromium, the dichroic See also:canary-colour of See also:uranium and the See also:violet of See also:manganese, are See also:constant . Ferrous oxide produces an See also:olive green or a See also:pale blue according to the glass with which it is mixed . Ferric oxide gives a yellow colour, but requires the presence of an oxidizing See also:agent to prevent reduction to the ferrous state . Lead gives a pale yellow colour . See also:Silver oxide, mixed as a paint and spread on the See also:surface of a piece of glass and heated, gives a permanent yellow stain . Finely divided See also:vegetable See also:charcoal added to a soda-lime glass gives a yellow colour . It has been suggested that the colour is due to See also:sulphur, but the effect can be produced with a glass mixture containing no sulphur, See also:free or combined, and by increasing the proportion of charcoal the intensity of the colour can be increased until it reaches See also:black opacity . Selenites and selenates give a pale See also:pink or pinkish yellow .

See also:

Tellurium appears to give a pale pink tint . See also:Nickel with a potash-lead glass gives a violet colour, and a See also:brown colour with a soda-lime glass . See also:Copper gives a See also:peacock-blue which becomes green if the See also:pro-portion of the copper oxide is increased . If oxide of copper is added to a glass mixture containing a strong reducing agent, a glass is produced which when first taken from the crucible is colourless but on being re-heated develops a deep See also:crimson - See also:ruby colour . A similar glass, if its cooling is greatly retarded, produces throughout its substance See also:minute crystals of metallic copper, and closely resembles the See also:mineral called avanturine . There is also an intermediate stage in which the glass has a rusty red colour by reflected See also:light, and a purple-blue colour by transmitted light . Glass containing See also:gold behaves in almost precisely the same way, but the ruby glass is less crimson than copper ruby glass . J . E . C . See also:Maxwell See also:Garnett, who has studied the optical properties of these glasses, has suggested that the changes in colour correspond with changes effected in the structure of the metals as they pass gradually from solution in the glass to a state of crystallization . Owing to impurities contained in the materials from which glasses are made, accidental coloration or discoloration is often produced .

For this See also:

reason chemical agents are added to glass mixtures to remove or neutralize accidental colour . Ferrous oxide is the usual cause of discoloration . By converting ferrous into ferric oxide the green tint is changed to yellow, which is less noticeable . Oxidation may be effected by the addition to the glass mixture of a substance which gives up See also:oxygen at a high temperature, such as manganese dioxide or arsenic trioxide . With the same See also:object, red lead and See also:saltpetre are used in the mixture for potash-lead glass . Manganese dioxide not only acts as a source of oxygen, but develops a pink tint in the glass, which is complementary to and neutralizes the green colour due to ferrous oxide . Glass is a bad conductor of heat . When boiling See also:water is poured into a glass See also:vessel, the vessel frequently breaks, on See also:account of the unequal expansion of the inner and See also:outer layers . If in the See also:process of glass manufacture a glass vessel is suddenly cooled, the constituent particles are unable to arrange themselves and the vessel remains in a state of extreme tension . The surface of the vessel may be hard, but the vessel is liable to fracture on receiving a trifling shock . M. de la Bastie's process of " toughening " glass consisted in dipping- glass, raised to a temperature slightly below the melting-point, into molten See also:tallow . The surface of the glass was hardened, but the inner layers remained in unstable See also:equilibrium .

Directly the crust was pierced the whole mass was shattered into minute fragments . In all branches of glass manufacture the process of " See also:

annealing," i.e. cooling the manufactured See also:objects sufficiently slowly to allow the constituent particles to See also:settle into a condition of equilibrium, is of vital ' importance . The desired result is obtained either by moving the manufactured goods gradually away from a constant87 source of heat, or by placing them in a heated See also:kiln and allowing the heat gradually to See also:die out . The furnaces (fig . 15) employed for melting glass are usually heated with See also:gas on the " See also:Siemens," or some similar See also:system of regenerative See also:heating . In the See also:United States natural gas is used wherever it is available . In some English works See also:coal is still employed for See also:direct heating with various forms of See also:mechanical stokers . Crude See also:petroleum and a thin See also:tar, resulting from the process of enriching water-gas with petroleum, have been used A . Table glass . B . Tube . C .

She e t D . Bottles . Special glasses and See also:

crown for t he r m o- glass . meters, and other special glasses . A . Plate and rolled plate glass . B . Pressed table glass . I . OPTICAL GLASS.—As regards both mode of See also:production and essential properties optical glass differs widely from all other varieties . These See also:differences arise primarily from the fact that glass for optical uses is required in comparatively large and thick pieces, while for most other purposes glass is used in the See also:form of comparatively thin sheets; when, therefore, as a consequence n uaevar.rr.a.e.a.z.o.a.a ~.ara a~ .~~mra...a.ee=r\w"~ vim iNYd.'~v/LS nSOA~/Giol~ IDRt'" . ...~JOO.bi\ n .

both with compressed air and with See also:

steam with considerable success . See also:Electrical furnaces have not as yet been employed for ordinary glass-making on a commercial See also:scale, but the electrical See also:plants which have been erected for melting and moulding See also:quartz suggest the possibility of electric heating being employed for the manufacture of glass . Many forms of apparatus have been tried for ascertaining the temperature of glass furnaces . It is usually essential that some parts of the apparatus shall be made to acquire a temperature identical with the temperature to be measured . Owing to the physical changes produced in the material exposed prolonged observations of temperature are impossible . In the Fery See also:radiation See also:pyrometer this difficulty is obviated, as the See also:instrument may be placed at a considerable distance from the furnace . The radiation passing out from an opening in the furnace falls upon a See also:concave See also:mirror in a See also:telescope and is focused upon a thermoelectric couple . The hotter the furnace the greater is the rise of temperature of the couple . The electromotive force thus generated is measured by a See also:galvanometer, the scale of which is divided and figured so that the temperature may be directly read . (See See also:THERMOMETRY.) In dealing with the manufacture of glass it is convenient to See also:group the various branches in the following manner: Manufactured Glass . I . Optical Glass II .

Blown Glass of See also:

Dollond's invention of achromatic telescope objectives in led to such important developments that similar See also:work was undertaken in See also:France by the See also:firm of Mantois, the successors of Feil, and somewhat later by See also:Chance in England . The manufacture of the new varieties of glass, originally known as " Jena " glasses, is now carried out extensively and with a considerable degree of commercial success in France, and also to a less extent in England, but none of the other makers of optical glass has as yet contributed to the progress of the See also:industry to anything like the same extent as the Jena firm . The older optical glasses, now generally known as the " ordinary " crown and flint glasses, are all of the nature of pure silicates, the basic constituents being, in the See also:case of crown glasses, lime and soda or lime and potash, or a mixture of both, and in the case of flint glasses, lead and either (or both) soda and potash . With the exception of the heavier flint (lead) glasses, these can be produced so as to be free both from noticeable colour and from such defects as bubbles, opaque inclusions or " striae," but extreme care in the choice of all the raw materials and in all the manipulations is required to ensure this result . Further, these glasses, when made from properly proportioned materials, possess a.very considerable degree of chemical stability, which is amply sufficient for most optical purposes . The newer glasses, on the other See also:hand, contain a much wider variety of chemical constituents, the most important being the oxides of See also:barium, See also:magnesium, See also:aluminium and See also:zinc, used either with or without the addition of the bases already named in reference to the older glasses, and—among acid bodies—boric anhydride (B203) which replaces the silica of the older glasses to a varying extent . It must be admitted that, by the aid of certain of these new constituents, glasses can be produced which, as regards purity of colour, freedom from defects and chemical stability are equal or even See also:superior to the best of the " ordinary " glasses, but it is a remarkable fact that when this is the case the optical properties of the new glass do not fall very widely outside the limits set by the older glasses . On the other hand, the more extreme the optical properties of these new glasses, i.e. the further they depart from the ratio of refractive See also:index to dispersive See also:power found in the older glasses, the greater the difficulty found in obtaining them of either sufficient purity or stability to be of See also:practical use . It is, in fact, admitted that some of the glasses, most useful optically, the dense barium crown glasses, which are so widely used in See also:modern photographic lenses, cannot be produced entirely free either from noticeable colour or from numerous small bubbles, while the chemical nature of these glasses is so sensitive that considerable care is required to protect the surfaces of lenses made from them if serious tarnishing is to be avoided . In practice, however, it is not found that the presence either of a decidedly greenish-yellow colour or of numerous small bubbles interferes at all seriously with the successful use of the lenses for the See also:majority of purposes, so that it is preferable to See also:sacrifice the perfection of the glass in See also:order to secure valuable optical properties . It is a further striking fact, not unconnected with those just enumerated, that the extreme range of optical properties covered even by the relatively large number of optical glasses now available is in reality very small . The refractive indices of all glasses at present available See also:lie between 1.46 and 1 •qo, whereas transparent minerals are known having refractive indices lying considerably outside these limits; at least one of these, fluorite (See also:calcium fluoride), is actually used by opticians in the construction of certain lenses, so that probably progress is to be looked for in a considerable widening of the limits of available optical materials; possibly such progress may lie in the direction of the artificial production of large mineral crystals .

The qualities required in optical glasses have already been partly referred to, but may now be summarized: 177, a demand first arose for optical glass, the industry was unable to furnish suitable material . Flint glass particularly, which appeared quite satisfactory when viewed in small pieces, was found to be so far from homogeneous as to be useless for See also:

lens construction . The first step towards overcoming this vital defect in optical glass was taken by P . L . Guinand, towards the end of the 18th See also:century, by introducing the process of stirring the molten glass by means of a See also:cylinder of fireclay . Guinand was induced to migrate from his See also:home in See also:Switzerland to See also:Bavaria, where he worked at the production of homogeneous flint glass, first with See also:Joseph von Utzschneider and then with J . See also:Fraunhofer; the latter ultimately attained considerable success and produced telescope disks up to 28 centimetres (11 in.) See also:diameter . Fraunhofer further initiated the See also:specification of See also:refraction and See also:dispersion in terms of certain lines of the spectrum, and even attempted an investigation of the effect of chemical composition on the relative dispersion produced by glasses in different parts of the spectrum . Guinand's process was further See also:developed in France by Guinand's sons and subsequently by Bontemps and E . Feil . In 1848 Bontemps was obliged to leave France for See also:political reasons and came to England, where he initiated the optical glass manufacture at Chance's glass works near See also:Birmingham, and this firm ultimately attained a considerable reputation in the production of optical glass, especially of large disks for telescope objectives . Efforts at improving optical glass had, however, not been confined to the descendants and successors of Guinand and Fraunhofer .

In 1824 the Royal Astronomical Society of See also:

London appointed a See also:committee on the subject, the experimental work being carried out by See also:Faraday . Faraday independently recognized the See also:necessity for mechanical agitation of the molten glass in order to ensure homogeneity, and to facilitate his manipulations he worked with dense lead borate glasses which are very fusible, but have proved too unstable for ordinary optical purposes .. Later Mites of See also:Clichy (France) exhibited some " zinc crown " glass in small plates of optical quality at the London See also:Exhibition of 1851; and another See also:French glass-maker, Lamy, produced a dense See also:thallium glass in 1867 . In 1834 W . V . See also:Harcourt began experiments in glass-making, in which he was subsequently joined by G . G . See also:Stokes . Their object was to pursue the inquiry begun by Fraunhofer as to the effect of chemical composition on the See also:distribution of dispersion . The specific effect of boric acid in this respect was correctly ascertained by Stokes and Harcourt, but they mistook the effect of titanic acid . J . See also:Hopkinson, working at Chance's glass works, subsequently made an See also:attempt to produce a See also:titanium silicate glass, but nothing further resulted .

The next and most important forward step in the progress of optical glass manufacture was initiated by See also:

Ernst See also:Abbe and carried out jointly by him and O . Schott at Jena in See also:Germany . Aided by grants from the Prussian See also:government, these workers systematically investigated the effect of introducing a large number of different chemical substances (oxides) into vitreous fluxes . As a result a whole See also:series of glasses of novel composition and optical properties were produced . A certain number of the most promising of these, from the purely optical point of view, had unfortunately to be abandoned for practical use owing to their chemical instability, and the problem of Fraunhofer, viz. the production of pairs of glasses of widely differing refraction and dispersion, but having a similar distribution of dispersion in the various regions of the spectrum, was not in the first instance solved . On the other hand, while in the older crown and flint glasses the relation between refraction and dispersion had been practically fixed, dispersion and refraction increasing regularly with the See also:density of the glass, in some of the new glasses introduced by Abbe and Schott this relation is altered and a relatively See also:low refractive index is accompanied by a relatively high dispersion, while in. others a high refractive index is associated with low dispersive power . The initiative of Abbe and Schott, which was greatly aided by the resources for scientific investigation available at the Physikalische Reichsanstalt (Imperial Physical Laboratory), 1 . Transparency and Freedom from Colour.—These qualities can be readily judged by inspection of the glass in pieces of considerable thickness, and they may be quantitatively measured by means of the spectro-photometer . 2 . Homogeneity.—The optical desideratum is uniformity of refractive index and dispersive power throughout the mass of the glass . This is probably never completely attained, See also:variations in the See also:sixth significant figure of the refractive index being observed in different parts of single large blocks of the most perfect glass . While such minute and See also:gradual variations are harmless for most optical purposes, sudden variations which generally take the form of striae or See also:veins are fatal defects in all optical glass .

In their coarsest forms such striae are readily visible to the unaided See also:

eye, but finer ones See also:escape detection unless special means are taken for rendering them visible; such special means conveniently take the form of an apparatus for examining the glass in a See also:beam of parallel light, when the striae scatter the light and appear as either dark or See also:bright lines according to the position of the eye . Plate glass of the usual quality, which appears to be perfectly homogeneous when looked at in the ordinary way, is seen to be a mass of fine striae, when a considerable thickness is examined in parallel light . Plate glass is, nevertheless, consider-ably used for the cheaper forms of lenses, where the scattering of the light and loss of See also:definition arising from these fine striae is not readily recognized . Bubbles and enclosures of opaque See also:matter, although more readily observed, do not constitute such serious defects; their presence in a lens, to a moderate extent, does not interfere with its performance (see above) . 3 . Hardness and Chemical Stability.-These properties contribute to the durability of lenses, and are specially desirable in the outer members of lens combinations which are likely to be subjected to frequent handling or are exposed to the See also:weather . As a See also:general See also:rule, to which, however, there are important exceptions, both these qualities are found to a greater degree, the See also:lower the refractive index of the glass . The chemical stability, i.e. the power of resisting the disintegrating effects of atmospheric moisture and carbonic acid, depends largely upon the quantity of alkalis contained in the glass and their proportion to the lead, lime or barium present, the stability being generally less the higher the proportion of See also:alkali . A high silica-content tends towards both hardness and chemical stability, and this can be further increased by the addition of small proportions of boric acid; in larger quantities, however, the latter constituent produces the opposite effect . 4 . See also:Absence of See also:Internal See also:Strain.-Internal strain in glass arises from the unequal contraction of the outer and inner portions of masses of glass during cooling . Processes of annealing, or very gradual cooling, are intended to relieve these strains, but such processes are only completely effective when the cooling, particularly through those ranges of temperature where the glass is just losing the last traces of plasticity, Is extremely gradual, a See also:rate measured in See also:hours per degree Centigrade being required .

The existence of internal strains in glass can be readily recognized by examination in polarized light, any signs of See also:

double refraction indicating the existence of strain . If the glass is very badly annealed, the lenses made from it may See also:fly to pieces during or after manufacture, but apart from such extreme cases the optical effects of internal strain are not readily observed except in large optical apparatus . Very perfectly annealed optical glass is now, however, readily obtainable . 5 . Refraction and Dispersion.-The purely optical properties of refractions and dispersion, although of the greatest importance, cannot he dealt with in any detail here; for an account of the optical properties required in glasses for various forms of lenses see the articles LENS and See also:ABERRATION: II . In Optical Systems . As typical of the range of modern optical glasses Table I. is given, which constituted the See also:list of optical glasses exhibited by Messrs Chance at the Optical See also:Convention in London in 1905 . In this table n is therefractive index of the glass for See also:sodium light (the D See also:line of the See also:solar spectrum), while the letters C, F and G' refer to lines in the See also:hydrogen spectrum by which dispersion is now generally specified . The See also:symbol p represents the inverse of the dispersive power, its value being (nD-1)/(C-F) . The very much longer lists of See also:German and French firms contain only a few types not represented in this table . Manufacture of Optical Glass.-In its earlier stages, the process for the production of optical glass closely resembles that used in the production of any other glass of the highest quality . The raw materials are selected with See also:great care to assure chemical purity, but whereas in most glasses the only impurities to be dreaded are those that are either infusible or produce a colouring effect upon the glass, for optical purposes the admixture of other glass-forming bodies than those which are intended to be present must be avoided on account of their effect in modifying the optical constants of the glass .

Constancy of composition of the raw materials and their careful and thorough admixture in constant proportions are therefore essential to the production of the required glasses . The materials are generally used in the form either of oxides (lead, zinc, silica, &c.) or of salts readily decomposed by heat, such as the nitrates or See also:

carbonates . Fragments of glass of the same composition as that aimed at are generally incorporated to a limited extent with the mixed raw materials to facilitate their fusion . The crucibles or pots used for the production of optical glass very closely resemble those used in the manufacture of flint glass for other purposes; they are " covered " and the molten materials are thus protected from the action of the furnace gases by the interposition of a See also:wall of fireclay, but as crucibles for optical glass are used for only one fusion and are then broken up, they are not made so thick and heavy as those used in flint-glass making, since the latter remain in the furnace for many See also:weeks . On the other hand, the chemical and physical nature of the fireclays used in the manufacture of such crucibles requires careful See also:attention in order to secure the best results . The furnace used for the production of optical glass is generally constructed to take one crucible only, so that the heat of the furnace may be accurately adjusted to the requirements of the particular glass under treatment . These small furnaces are frequently arranged for direct coal firing, but regenerative gas-fired furnaces are also employed . The empty crucible, having first been gradually dried and heated to a bright red heat in a subsidiary furnace, is taken up by means of massive iron See also:tongs and introduced into the previously heated furnace, the temperature of which is then gradually raised . When a suitable temperature for the fusion of the particular glass in question has been attained, the mixture of raw materials is introduced in comparatively small quantities at a See also:time . In this way the crucible is gradually filled with a mass of molten glass, which is, however, Factory See also:Medium Partial and Relative Partial Dispersions . i Number . Name .

"D. v . Dispersion . C-D D-F F-G' C-F . C-D . C-F . D-F . C-F . F-G' . C-F . C . 644 Extra Hard Crown 1.4959 64'4 '00770 .00228 •296 .00542 •704 '00431 •56o B . 646 Boro-silicate Crown .

1.5096 63.3 •00803 .00236 .294 •00562 .700 •00446 .555 A . 605 Hard Crown P5175 6o•5 •oo856 .00252 .294 •00604 •7o6 •00484 .554 C . 577 :Medium Barium Crown 1.5738 57.9 .00990 .00293 •296 •00697 •704 .1 i552 '557 C . 579 Densest Barium Crown 1.6065 57.9 .01046 .00308 .294 •00738 •705 •00589 .563 A . 569 Soft Crown . 1.5152 56.9 .00906 •00264 •291 '00642 •708 •00517 .570 B . 563 Medium Barium Crown 1.566o 56.3 •oioo6 •00297 .295 •00709 .704 •00576 .572 B . 535 Barium Light Flint . 1.5452 53.5 •01020 •o0298 •292 .00722 •701 .00582 •570 A . 490 Extra Light Flint 1.5316 49.o •01085 .00313 •288 •00772 •711 •00630 •58o A . 485 Extra Light Flint 1.5333 48'5 •01099 .00322 '293 .00777 .707 •00640 •582 C . 474 Boro-silicate Flint .

1.5623 47'4 .01187 .00343 .289 •0o844 •711 •00693 '584 B . 466 Barium Light Flint 1.5833' 46.6 .01251 .00362 •288 .00889 •711 •00721 •576 B . 458 Soda Flint . 1.5482 45.8 .01195 .00343 .287 •00852 .713 •00690 .577 A . 458 Light Flint . 1.5472 45'8 .o11g6 •00348 •291 •00848 •7o9 •00707 •591 A . 432 Light Flint . 1.5610 43.2 .01299 .00372 .287 •00927 .713 '00770 .593 A . 410 Light Flint . 1.5760 41.0 •01404 .00402 •286 •01002 .713 '00840 '598 B . 407 Light Flint . 1.5787 40.7 .01420 •00404 .284 •oioi6 .715 •00840 •591 A .

370 Dense Flint . 1.6118 36.9 .01657 .00470 .284 •01187 '716 •01004 •6c6 A . 361 Dense Flint . 1.6214 36.1 '01722 •00491 .285 '01231 .715 .01046 •608 A . 36o Dense Flint 1.6225 36'0 .01729 •00493 •286 .01236 .715 •01054 .609 A . 337 Extra Dense Flint . 1.6469 33'7 .01917 •00541 .285 .01376 •720 •01170 •655 A . 299 Densest Flint I P7129 29.9 .02384 •00670 •281 •01714 •789 •oi661 •678 full of bubbles of all sizes . These bubbles arise partly from the air enclosed between the particles of raw materials and partly from the gaseous decomposition products of the materials themselves . In the next stage of the process, the glass is raised to a high temperature in order to render it sufficiently fluid to allow of the See also:

complete elimination of these bubbles; the actual temperature required varies with the chemical composition of the glass, a bright red heat sufficing for the most fusible glasses, while with others the utmost capacity of the best furnaces is required to attain the necessary temperature . With these latter glasses there is, of course, considerable See also:risk that the partial fusion and consequent contraction of the fireclay of the crucible may result in its destruction and the entire loss of the glass . The stages of the process so far described generallyoccupy from 36 to 6o hours, and during this time the constant care and watchfulness of those attending the furnace is required .

This is still more the case in the next stage . The examination of small test-pieces of the glass withdrawn from the crucible by means of an iron rod having shown that the molten mass is free from bubbles, the stirring process may be begun, the object of this manipulation being to render the glass as homogeneous as possible and to secure the absence of veins or striae in the product . For this purpose a cylinder of fireclay, provided with a square axial hole at the upper end, is heated in a small subsidiary furnace and is then introduced into the molten glass . Into the square axial hole fits the square end of a hooked iron See also:

bar which projects several yards beyond the mouth of the furnace; by means of this bar a workman moves the fireclay cylinder about in the glass with a steady circular sweep . Although the See also:weight of the iron bar is carried by a support, such as an overhead See also:chain or a swivel roller, this operation is very laborious and trying, more especially during the earlier stages when the heat radiated from the open mouth of the crucible is intense . The men who manipulate the stirring bars are therefore changed at See also:short intervals, while the bars themselves have also to be changed at somewhat longer intervals, as they rapidly become oxidized, and accumulated scale would tend to fall off them, thus contaminating the glass below . The stirring process is begun when the glass is perfectly fluid at a temperature little short of the highest attained in its fusion, but as the stirring proceeds the glass is allowed to cool gradually and thus becomes more and more viscous until finally the stirring cylinder can scarcely be moved . When the glass has acquired this degree of consistency it is supposed that no fresh movements can occur within its mass, so that if homogeneity has been attained the glass will preserve it permanently . The stirring is therefore discontinued and the See also:clay cylinder is either See also:left embedded in the glass, or by the exercise of considerable force it may be gradually withdrawn . The crucible with the semi-solid glass which it contains is now allowed to cool considerably in the melting furnace, or it may be. removed to another slightly heated furnace . When the glass has cooled so far as to become hard and solid, the furnace is hermetic-ally sealed up and allowed to cool very gradually to the ordinary temperature . If the cooling is very gradual—occupying several weeks—it sometimes happens that the entire contents of a large crucible, weighing perhaps r000 lb, are found intact as a single mass of glass, but more frequently the mass is found broken up into a number of fragments of various sizes .

From the large masses great lenses and mirrors may be produced, while the smaller pieces are used for the production of the disks and slabs of moderate See also:

size, in which the optical glass of See also:commerce is usually. supplied . In order to allow of the removal of the glass, the cold crucible is broken up and the glass carefully separated from the fragments of See also:fire-clay . The pieces of glass are then examined for the detection of ' the grosser defects, and obviously defective pieces are rejected . As the fractured surfaces of the glass in this condition are unsuitable for delicate examination a See also:good See also:deal of glass that passes this inspection has yet ultimately to be rejected . The next stage in the preparation of the glass is the process of moulding and annealing . Lumps of glass of approximately the right weightare chosen, and are heated to a temperature just sufficient to soften the glass, when the lumps are caused to assume the shape of moulds made of iron or fireclay either by the natural flow of the softened glass under gravity, or by pressure from suitable tools or presses . The glass, now in its approximate form, is placed iri a heated chamber where it is allowed to cool very gradually—the minimum time of cooling from a dull red heat being six days, while for " fine annealing " a much longer period is required (see above) . At the end of the annealing process the glass issues in the shape of disks or slabs slightly larger than required by the optician in each case . The glass is, however, by no means ready for delivery, since it has yet to be examined with scrupulous care, and all defective pieces must be rejected entirely or at least the defective See also:part must be cut out and the slab remoulded or ground down to a smaller size . For the purpose of rendering this minute examination possible, opposite See also:plane surfaces of the glass are ground approximately See also:flat and polished, the faces to be polished being so chosen as to allow of a view through the greatest possible thickness of glass; thus in slabs the narrow edges are polished . It will be readily understood from the above account of the process of production that optical glass, relatively to other kinds of glass, is very expensive, the actual See also:price varying from 3S. to 3os. per lb in small slabs or disks . The price, however, rapidly increases with the See also:total bulk of perfect glass required in one piece,. so that large disks of glass suitable for telescope objectives of wide See also:aperture, or blocks for large prisms, become exceedingly costly .

The reason for this high cost is to be found partly in the fact that the yield of optically perfect glass even in large and successful meltings rarely exceeds 20% of the total weight of glass melted . Further, all the subsequent processes of cutting, moulding and annealing become increasingly difficult, owing to the greatly increased risk of breakage arising from either See also:

external injury or internal strain, as the dimensions of the individual piece of glass increase . Nevertheless, disks of optical glass, both crown and flint, have been produced up to 39 in. in diameter . II . BLOWN Glass . (A) Table-See also:ware and Vases.—The varieties of glass used for the manufacture of table-ware and vases are the potash-lead glass, the soda-lime glass and the potash-lime glass . These glasses may be colourless or coloured . Venetian glass is a soda-lime glass; Bohemian glass is a potash-lime glass . The potash-lead glass, which was first used on a commercial scale in England for the manufacture of table-ware, and which is known as "flint" glass or "crystal," is also largely used in France, Germany and the United States . Table II. shows the typical composition of these glasses . For melting the leadless glasses, open, bowl-shaped crucibles are used, ranging from 12 to 40 in. in diameter . Glass mixtures containing lead are melted in covered, beehive-shaped crucibles holding from 12 to 18 cwt. of glass .

They have a hooded opening on one See also:

side near the See also:top . This opening serves for the introduction of the glass-mixture, for the removal of the melted glass and as a source of heat for the processes of manipulation . The Venetian furnaces in the See also:island of See also:Murano are small low structures heated with See also:wood . The heat passes from the melting furnace into the annealing kiln . In Germany, See also:Austria and the United States, gas furnaces are generally used . In England directly-heated coal furnaces are still in common use, which in many cases are stoked by mechanical feeders . There are two systems of -annealing . The manufactured goods are either removed gradually from a constant source of heat by means of a See also:train of small iron trucks drawn along a See also:tramway by an Fe203 SiO2 . See also:K20 . PbO . Na2O . CaO .

MgO. and Al203 . Potash-lead (flint) glass . 53.17 13.88 32.95 • • . • Soda-lime (Venetian) glass . 73.40 .. . . 18.58 5•o6 .. 2.48 Potash-lime (Bohemian) glass 71.70 12.70 .. 2.50 Io•3o .. 0 90 endless chain, or are placed in a heated kiln in which the fire is allowed gradually to die out . The second system is especially used for annealing large and heavy objects . The manufacture of table-ware is carried on by small gangs of men and boys .

In England each " gang " or " See also:

chair " consists of three men and one boy . In works, however, in which most of the goods are moulded, and where less skilled labour is required, the proportion of boy labour is increased . There are generally two shifts of workmen, each shift working six hours, and the work is carried on continuously from See also:Monday See also:morning until See also:Friday morning . Directly work is suspended the glass remaining in the crucibles is ladled into water, drained and dried . It is then mixed with the glass mixture and broken glass (" cullet "), and replaced in the a 6 a, Puntee; b, See also:spring puntee; c, blowing iron . crucibles . The furnaces are driven to a See also: